Tuesday, April 3, 2012

Planning for International Logistics

What does History tell us?
International Logistics involves flow of materials (raw materials, semi-finished and finished goods) across geographic international boundaries.  This concept has been prevalent since ancient times.  Roman Trade1 spanned multiple countries, routes and transportation modes.  The following illustration depicts common trade routes in the Roman Empire and corresponding shipping durations.  Usage of water ways was most effective in those geographies.
 

16-21 days
Alexandria to Ostia
9-10 days
Alexandria to Antichia
10-12 days
Byzantium to Gaza
3-5 Days
Ostia to Carthago
9-10 days
Ostia to Gades
20 days
Rome to Caesaria


















What is the current scenario?
Fast forward to the current and shipping lanes look similar to the picture below. This does not encompass modes of road, rail and inland waterways.  Combine all the transportation modes available and there are myriad combinations of options.  Is Optimization across modes a realistic possibility?
 

                                                                                                                        
What are the Procedural challenges?
Overseas or International logistics involves a high degree of regulatory compliance.  Considering that the product or material crosses multiple country boundaries and territorial waters, there is usually a lot of documentation involved.  Adhering to different international and national trade restrictions involve a fair amount of knowledge and fees.  Given these complexities, shippers avail services of Freight Forwarders to package, label, document and insure goods.  Some goods are also shipped via express carriers.  Lead-Time and Just-in-Time planning is difficult given these basic constraints.

What does an International Move involve?
International shipping may involve rail, road, air and water modes of transport.  There are often one or more “critical” legs.  Critical legs are usually the longest legs and involve ship/air travel to and from sea or air ports (at origin and destination points).  Getting to and from the ports at origin and destination involves multiple legs and drayage1 movements.  A complex Multi-Modal International shipment may involve as much as six legs.  The example2 below illustrates Intel Corporation’s Inbound Movement of Pre-fabricated IC Chips from South-East Asia to its Fabrication plant in Arizona, USA.

Leg 1: Integrated Chips (ICs) are manufactured at its sub-contractor locations across Korea, China, Japan and Taiwan.  Drayage movement from manufacturer plants to nearest rail-hub
Leg 2: IC’s sent to Penang Malaysia via Rail
Leg 3: Penang Rail Hub to Airport Drayage Movement
Leg 4: Penang Airport to Los Angeles Airport
Leg 5: Los Angeles Airport to Chandler, Arizona assembly plant via Road
 
Imagine picking the right combination of orders to consolidate on each leg, right shipment type (Truckload, Less-Than-TruckLoad, Parcel, Compartment, Container, LCL, Parcel, Express etc), right carrier, right schedules while meeting time and capacity constraints at all of the intermediary transshipment points.  Assuming we pick the most optimal routing choices for a bunch of orders, now imagine the task of executing to the transportation plan and adhering to time selections across multiple cultural differences.  The following diagrams illustrate some other Intermodal movements.